| Surface Preparation Standards | |||||
|---|---|---|---|---|---|
| System | SSPC Codes | NACE | CDN. Govt. (CGSB) |
Swedish Standard | British Standard |
| Solvent Clean | SSPC.SP1 SP1 Definition | ||||
| Hand Tool Clean | SSPC.SP2 SP2 Definition | 31 GP 401 | St. 2 (approx.) | ||
| Power Tool Clean | SSPC.SP3 SP3 Definition | 31 GP 402 | St. 3 | ||
| Flame Clean (new steel) | SSPC.SP4 | 31 GP 403 | |||
| White Metal Blast | SSPC.SP5 SP5 Definition SP5 Picture | NACE #1 | 31 GP 404 Type 1 | Sa. 3 | BS4232 First Quality |
| Commercial Blast | SSPC.SP6 SP6 Definition SP6 Picture | NACE #3 | 31 GP 404 Type 2 | Sa. 2 | BS4232 Third Quality |
| Brush Off Blast | SSPC.SP7 SP7 Definition SP7 Picture | NACE #4 | 31 GP 404 Type 3 | Sa. 1 | Light blast to brush-off |
| Pickling | SSPC.SP8 | ||||
| Weather and Blast | SSPC.SP9 | ||||
| Near White Blast | SSPC.SP10 SP10 Definition SP10 Picture | NACE #2 | Sa. 2 ½ | BS4232 Second Quality |
|
| Power Tool Cleaning to Bare Metal | SSPC.SP11 SP11 Definition | ||||
| Non-Ferrous Metals | |||||
| Aluminium Definition |
Brass, Bronze, Copper, Lead, Terne Definition | Galvanized Metal Definition | |||
Solvent Cleaning SSPC-SP1 Definition:
Hand Tool Cleaning SSPC-SP2 (SSI-St3) Definition:
Power Tool Cleaning SSPC-SP3 (SSI-St3) Definition:
White Metal Blasting SSPC-SP5 (SSI-Sa3), or NACE #1 Definition:
Commercial Blast SSPC-SP6 (SSI-Sa2), or NACE #3 Definition:
Brush Off Blast SSPC-SP7 (SSI-Sa1), or NACE #4 Definition:
Brush Off Blast SSPC-SP10 (SSI-Sa2 ½), or NACE #2 Definition:
Power Tool Cleaning to Bare Metal SSPC-SP11 Definition:
Aluminium Definition:
Brass, Bronze, Copper, Lead, Terne Definition:
Galvanized Metal Definition:
Solvents such as water, mineral spirits, xylol, toluol etc., are used to remove
solvent-soluble foreign matter from the surface of ferrous metals. Rags and solvents must be
replenished frequently to avoid spreading the contaminant rather than removing it.
Low-pressure (1500 - 4000 psi) high volume (3 - 5 gal/min.) water washing with appropriate
cleaning chemicals is a recognized "solvent cleaning" method. All surfaces should be
should be cleaned per this specification prior to using hand tools or blast equipment.
A mechanical method of surface preparation involving wire brushing, scraping, chipping and
sanding. Not the most desirable method of surface preparation, but can be used for mild
exposure conditions. Optimum performances of protective coatings should not be expected
when hand tool cleaning is employed.
A mechanical method of surface preparation widely used in industry and involving the use of power
sanders or wire brushes, power chipping hammers, abrasive grinding wheels, needle guns etc.
Although usually more effective than hand tool cleaning, it is not considered adequate for use
under severe exposure conditions or for immersion applications.
The removal of all visible rust, mill scale, paint and contaminants, leaving the metal uniformly
white or gray in appearance. This is the ultimate in blast cleaning. Use where maximum performance
of protective coatings is necessary due to exceptionally severe conditions such as constant
immersion in water or liquid chemicals.
All oil, grease, dirt, rust scale and foreign matter are completely removed from the surface and
all rust, mill scale and old paint are completely removed by abrasive blasting except for slight
shadows, streaks or discolorations caused by rust stain, mill scale oxides or slight, tight resides
of paint or coating that remain. If the surface is pitted, slight residue of rust or paint may be
found in the bottom of pits; at least two-thirds of each square inch of surface area shall be free
of all visible residues and the remainder shall be limited to the light residues mentioned above.
A method in which all oil, grease, dirt, rust scale, loose mill scale, loose rust and loose paint or
coatings are removed completely. Tight mill scale and tightly-adhered rust, paint and coatings are
permitted to remain. However all mill scale and rust must have been exposed to the abrasive blast
pattern sufficiently to expose numerous flecks of the underlying metal fairly uniformly distributed
over the entire surface.
In this method, all oil, grease, dirt, mill scale, rust, corrosion products, oxides, paint or other
foreign matter have been completely removed from the surface by abrasive blasting, except for very
light shadows, very slight streaks or slight discolorations caused by rust stain, mill scale oxides
or slight, tight residues of paint or coating. At least 95% of each square inch of surface area shall
be free of all visible residues, and the remainder shall be limited to the light discolorations mentioned
above. From a practical standpoint, this is probably the best quality surface preparation that can be
expected to today for existing plant facility maintenance work.
Utilizing same equipment as Power Tool Cleaning to remove all visible coatings and
contaminants to bare metal substrate.
Remove water-soluble dirt and chemicals with water and detergent; solvent-soluble contaminants with
solvent. Rinse, allow to dry, them power or hand abrade to remove the thin film of aluminium oxide.
Moderate exposures require only one or two topcoats. Avoid using lead pigmented primers and topcoats.
Exposure to corrosive chemicals calls for an epoxy primer followed by an appropriate topcoat for
the environment.
Remove contaminants with a combination of water, detergents and solvents (same as aluminium). Allow
the metal to dry, then power or hand abrade to remove oxides. Conventional oil and alkyd base primers
or finishes may be used.
Clean same as aluminium and Brass etc, or allow to weather for six months. Caution: Be sure the manufacturer
of the galvanized metal has used a paintable "white rust" preventative. Conventional coatings
containing oil or alkyd resins must not be used. Specify only special primers made for use on galvanized
metal. In severe Type A environments, or in areas of high humidity or continuous condensation, brush blasting
is recommended to assure maximum system adhesion and performance.